不同干燥方式下三倍体福建牡蛎干燥特性及其动力学模型

    Drying characteristics and kinetic modelings of triploid Fujian oysters Crassostrea angulata under different drying methods

    • 摘要:
      背景 新鲜牡蛎水分含量高,在储存和运输过程中易腐败变质。干制能有效降低水分活度,延长牡蛎保质期。然而,传统日晒工艺存在干燥效率低、品质波动大、缺乏理论指导等问题。
      目的 本文旨在明确不同干燥方式下牡蛎的干燥特性,筛选获得最适干燥方式及其动力学模型,为牡蛎干燥工艺设计及生产过程控制提供理论依据。
      方法 以三倍体福建牡蛎(Crassostrea angulata)为原料,对比日晒(SD)、真空干燥(VD)、热风干燥(HAD)和远红外辐射辅助热风干燥(FIRHAD)4种干燥模式,系统测定牡蛎的水分比(MD)、干燥速率(DR)及水分有效扩散系数(Deff),并利用13种薄层干燥动力学模型对不同方法的干燥曲线进行拟合,建立牡蛎的干燥动力学模型。
      结果 牡蛎干燥过程由内部水分扩散控制,4种干燥方式均呈现降速干燥特征,无显著恒速段。其中最快达到水分比0.2的干燥方式为远红外辐射辅助热风干燥(8 h),而最快达到恒重为真空干燥(22 h)。4种干燥方式的水分有效扩散系数大小依次为:日晒(3.311×10−10 m2/s)<远红外辐射辅助热风干燥(1.704×10−9 m2/s)<热风干燥(2.590×10−9 m2/s)<真空干燥(2.826×10−9 m2/s)。通过模型拟合发现,牡蛎水分比与干燥时间均存在非线性关系,其中Two-term模型能较好地描述牡蛎日晒和远红外辐射辅助热风干燥过程;Midilli模型能准确描述牡蛎真空干燥和热风干燥过程中水分迁移情况。
      结论 50 ℃远红外辐射辅助热风干燥适合制备水分比为0.2的牡蛎干,50 ℃真空干燥制备全干牡蛎的速率最快;Two-term模型和Midilli模型适合用于描述和预测牡蛎的干燥过程。

       

      Abstract:
      Background Fresh oysters contain a high moisture content and are prone to spoilage during storage and transport. Drying effectively reduces their water activity and extends shelf life; however, traditional sun drying suffers from low efficiency, unstable product quality, and a lack of theoretical guidance.
      Objective This study aims to clarify the drying characteristics of oysters under different drying methods, identify the most suitable technique and its kinetic model, and provide a theoretical basis for process design and production control.
      Methods Triploid Fujian oysters (Crassostrea angulata) were dried using sun drying (SD), vacuum drying (VD), hot air drying (HAD), and far-infrared radiation assisted hot air drying (FIRHAD). The moisture ratio (MR), drying rates, and effective moisture diffusion coefficient (Deff) were systematically investigated, and thirteen classic thin-layer drying models were fitted to the drying curves to establish the kinetic model for each method.
      Results All four processes were governed by internal moisture diffusion, and exhibited a typical falling-rate drying characteristic without a distinct constant-rate period. Specifically, FIRHAD was the fastest to reach MR=0.2 (8 h), whereas VD was the earliest to reach a constant weight (22 h). The Deff ranked as SD (3.311×10−10 m2/s)<FIRHAD (1.704×10−9 m2/s) <HAD (2.590×10−9 m2/s)<VD (2.826×10−9 m2/s). Non-linear relationships between MR and drying time were observed in all methods. The Two-term model effectively described SD and FIRHAD processes, while the Midilli model provided a good fit for the VD and HAD processes.
      Conclusion FIRHAD at 50 ℃ is optimal for producing low-moisture dried oysters (MR=0.2), whereas VD at 50 ℃ is the fastest method to produce fully dried oysters. The Two-term and Midilli models are recommended for describing and predicting the drying behavior of oysters.

       

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